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Summary of options for handle separation repair

We continue to get requests for help with the problem of the metal handle spline separating from the body of a cookware piece, like this:

So we thought we’d summarize the best information we have on this problem in a single blog post.

Option 1: spot weld it back on

You can find out blog post on spot welding here.

When we talked to welders, they felt that the cookware metal was too thin for a good spot welding result.  But it has been done with success, so perhaps they were wrong.  It also might matter if your cookware is older, pre-1968, which has a thicker stainless steel, versus newer cookware, which can be quite thin.

Option 2: Braze it back on

You can find our blog post on brazing here.

Brazing is like soldering; heat up both pieces of metal and flow a melted metal wire between them to permanently attach them.

The results are not flattering, but it works.

Option 3: bolt it back on

You can find our blog post in screwing the handle back on here.

Perhaps the least aesthetically pleasing of the options, but the simplest.

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